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Doctoring

Doctoring? Roll cleaning? Scraping? Flaking? Continuous belt cleaning? These are terms for a similar process used differently depending on the industry, but the product’s purpose is the same–to clean or remove contaminants from a roll surface. A doctor blade, roll cleaning blade, scraper blade, or flaker blade is any material in stick form that is run against a roll and is used to keep the roll clean. Materials can be just about anything like composite, metal, or plastic.

  • Doctor & Roll Cleaning Blades

  • Nanotechnology-Enhanced Doctor Blades

  • Ceramic Tip Creping Blades

  • Doctor & Roll Cleaning Blade Holders

  • Roll Cleaner Assemblies

  • Double Doctoring Systems

  • Roll Polishers

  • Oscillation Systems

  • Split Doctor Bearing

  • Yankee Dryer Cleaner

FAQ

  • How do I get the most out of my doctor or roll cleaning blades?

    1. Make inspecting blade and holder conditions a part of your maintenance routine.
    2. Change blades any time the machine is down for cleaning.
    3. Change the blade immediately any time there may be damage to the blade.
    4. Use a blade change indicator at the beginning of each blade change.
    5. Keep an inventory of commonly used blades to reduce downtime.
  • What happens when a doctor or roll cleaning blade wears?

    As a blade wears into the roll, the area of the blade contact increases. Even though loading pressure remains unchanged, actual transmitted blade pressure decreases due to the surface contact area getting larger. Increasing loading pressure with a worn blade will greatly reduce the efficiency of the system and may allow material to pass under the blade and wrap the roll due to the additional deflection of the blade.

  • How do I know if oscillating a doctoring or roll cleaning system is right for my process?

    If your process could benefit from better roll cleaning action, extended blade and roll life, increased sheet quality, and less chatter and dwell of the roll cleaning structure, an oscillating doctor system could be a significant advantage for your application.  

  • Do I need to use Kadant doctor or roll cleaning blades in a Kadant doctor or roll cleaning holder?

    Yes. Kadant has a genuine parts program backed by our technical blade experts. The Kadant genuine parts program focuses on employee safety, operating performance, and return on investment. Using Kadant blades is the only way to ensure the highest product quality and that integrity is maintained when using Kadant doctor holders.  

Learn more about doctoring

  • Roll Cleaning is Critically Important to Milling or Flaking in Cereal Manufacturing

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  • Inexpensive and Cost-Effective Doctor Solution for a Paper Machine

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  • Nanotechnology and Doctor Blades

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  • AccuFlake PRO Holder for Production of Baby Food

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  • Kadant Supplies Roll Cleaning Systems to Electric Car Manufacturers for Battery Production

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  • Roll Cleaning Solution for Contaminated Glass Veil Manufacturing

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Cleaning

Cleaning and conditioning products, such as the M-clean™ system, spray nozzles, stationary and oscillating showers, electro-mechanical shower oscillators, fabric brush assemblies, and trim squirt systems, are designed to remove contaminants from fabrics, felts, belts, wires, and rolls in process industries.  

Common applications for cleaning and conditioning systems include roll and doctor lubrication, conveyor and belt cleaning, product knock-off, cylinder cleaning, chemical cleaning, high-pressure belt press fabric and cylinder cleaning, drilled suction roll cleaning, and sludge press cleaning. 

  • Fabrics, Belts, and Roll Cleaning Systems

  • Spray Nozzles

  • Mist Elimination Systems

  • Press Section Felt Cleaning Assembly

  • Stationary And Oscillating Showers

  • Electro-Mechanical Shower Oscillators

  • Pump Skids

  • Fabric Brush Assemblies

  • Trim Squirt Technology

FAQ

  • Is there any way to avoid build up on a spray nozzle?

    Spray nozzles are a precision engineered component that plug and wear over time during normal operation or cleaning. However, proper filtration and water quality can protect the health of the spray nozzle. In addition to filtration and water quality, it’s important to choose the proper orifice size for the application. 

  • Is there a catalog listing your spray nozzle offering?

    Yes. There is a full spray nozzle catalog available under the knowledge center.  

    Read Catalog

  • What maintenance is required for oscillating showers?

    Kadant recommends changing all bearings, seals, and wear components during oscillating shower maintenance. 

  • What is a trim squirt nozzle?

    A high performing trim squirt nozzle provides clean and precise sheet trimming and offers jet quality (laminar length), wear resistance, proper geometry, single or double jet availability, and nozzle design to move drops away from jet to avoid jet interruptions.  

Learn more about cleaning

  • Six Common Spray Nozzle Problems and Prevention

    Read more

  • How Spray Nozzle Wear Effects Water Usage

    Read more

  • M-clean™ System Cleans Fabrics with No Trace of Water

    Read more

  • Best Practices for Tissue Mill Whitewater Reuse

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  • Eight Steps to Avoid Trim Squirt Nozzle Buildup and Improve Sheet Edges

    Read more

Filtration

Filtration products, such as pressure filters and water resource recovery strainers, are used to remove contaminates from liquid in process industries. A filtration system will contain a filter media which is used to separate unwanted particles from the substance being filtered. The filtration process can be intermittent or continuous providing high cleaning efficiency and easy maintenance.  

To maximize performance, filtration systems are chosen and designed for the application. Common applications include fresh water, process water recycling, dyes and additives, mechanical seal protection, chemicals, DAF filtrate, clearleg save-all water, overflow cylinder vat water, vacuum pump seal water, felt hair removal from press section, fiber recovery from u-drains, solids separation, thickening, fiber scalping, removal of sand from rivers and lakes, cooling towers, pump protection, steel mill water recycling, and spray nozzle protection. 

  • In-line Pressure Filters

  • Water Resource Recovery Strainers

  • Filter Media

  • Auto Strainer

  • Fine Filtration Systems

  • Multiple-Barrel Pressure Filter

  • V-Force Solids Separation System

FAQ

  • Why do pressure liquid filters clog?

    There are a couple common reasons why pressure liquid filters clog quickly. First, the process may be unstable and the solids loading becomes high. Alternatively, the process may have changed, or the filtration equipment isn’t installed in the correct place for the application. 

  • How do I change the RotoFlex™ resource recovery strainer filter media?

    This video shows step-by-step instructions for changing the RotoFlex resource recovery strainer filter media. 

    Watch video

  • What Does an EMO III Oscillator Service Light Mean?

    The EMO III oscillator is equipped with a service light to help with preventative maintenance. Watch this video to learn more. 

    Watch video

Learn more about filtration

  • Fluid Filtration 101: Understanding the Basics

    Read more

  • Common Pressure Liquid Filter Definitions

    Read more

  • My Pressure Liquid Filter is Clogged: What Now?

    Read more

  • Best Practices for Tissue Mill Whitewater Reuse

    Read more

  • The Advantages of a RotoFlex™ Resource Recovery Strainer Trial?

    Read more

  • A Look at A Pressure Filtration System Designed by and for Papermakers

    Read more

Lithium- Ion Battery Processing

lithium ion battery processing

Kadant Solutions helps lithium-ion battery manufacturers improve uptime and productivity with our innovative roll cleaning solutions. Our VeriLite™ roll cleaning assembly is a compact yet robust system that removes debris from calender rolls continuously, preventing defects in the finished product and damage to the roll itself. This results in less downtime and wasted materials, and a safer production environment for operators.

Roll Cleaner Assemblies

Roll cleaner assembliesVeriLite Image for Industry Pages are comprised of a roll cleaning blade, blade holder, structural beam, brackets, and bearings along with an option to oscillate. Clean rolls make a difference in lithium-ion battery production. Our family of roll cleaning systems set the bar for roll cleaning and contaminant removal.

The VeriLite roll cleaner assembly is a versatile and effective solution for removing debris from calender rolls in the lithium-ion battery production process. It is uniquely suited for the of battery processing environment, and its continuous cleaning action helps to reduce downtime and expensive machine repairs. The VeriLite roll cleaner assembly is easy to use and maintain, making it a cost-effective investment for any battery manufacturer.

Stories and Case Studies

  • Kadant Supplies Roll Cleaning Systems to Electric Car Manufacturers for Battery Production

    Read more

  • Kadant Solutions Plays a Critical Role in Lithium-ion Battery Production

    Read more

  • Four-Part Video Series Shows VeriLite™ Roll Cleaner Assembly Installation

    Read more

FAQ

  • Our roll temperature is very hot, are there suitable roll cleaning blades available?

    Yes. There are roll cleaning blade materials available with high temperature resins capable of being used in temperatures as high as 570°F (299°C). 

  • Will the roll cleaning blade damage the roll material?

    Choosing the right type of fibers and resin is key when selecting the roll cleaning blade.  Usually, carbon fiber is used as a tough, wear resistant material but will be gentle and ensure that the roll surface roughness is maintained. Additionally, there are a series of roll conditioning pads available with the EzKleen™ V roll cleaner assembly that can further enhance roll conditioning.

  • Is there a benefit to oscillating the VeriLite roll cleaner assembly?

    Yes. Oscillation can improve the roll cleaning process. The movement of the blade tip provides a secondary cleaning action and ensures that debris does not embed into the blade tip, which could groove or score the roll surface.

Media

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Fiberglass Mat Processing

fiberglass mat prcessing

Kadant products play a pivotal role in the fiberglass mat production industry, particularly in wire belt cleaning and roll cleaner assemblies. New technologies in cleaning systems align with our dedication to innovation, enhancing process efficiency and safety. These advancements also reduce energy costs and support companies in achieving greater sustainability in their operations.

Wire Belt Cleaning

M clean For Fiberglass MatThe M-clean™ system is designed to effectively remove contaminants from wire belts, ensuring top-quality material production. It's tailored for use in the forming, saturating, and drying stages of fiberglass mat production. By addressing and eliminating contaminants on wire belts, it plays a pivotal role in maintaining the quality of fiberglass mats while minimizing production interruptions. This system reflects our dedication to improving production efficiency and mat quality.

Roll Cleaner Assemblies

VeriLite Image for Industry PagesIn fiberglass mat production, roll cleaner assemblies, specifically the VeriLite™ roll cleaner assembly has the crucial task of keeping the production rolls clean. This attention to cleanliness is crucial because any contaminants on the rolls can lead to defects in the final fiberglass mats. The roll cleaner assembly’s efficiency simplifies the process and directly contributes to the overall quality of fiberglass mats.

Stories and Case Studies

  • A Deep Dive into The World of Fiberglass Mat Production with Jerry Vandoros

    Read more

  • M-clean Ultra Case Study

    Read more

  • M-clean™ System Cleans Fabrics with No Trace of Water

    Read more

FAQ

  • How does the M-clean system contribute to environmental sustainability?

    It operates with reduced water consumption, lessening the environmental impact of mat production.

  • Is the M-clean system effective in all fiberglass mat production stages?

    Yes, it's designed to clean wire belts throughout all stages of fiberglass mat production including forming wire, saturator wire, and dryer wire.

  • How important is roll cleaning in fiberglass mat production?

    Roll cleaning is crucial for removing accumulations and buildup from roll surfaces, which is essential for smooth production and the creation of high-quality mats.

  • How does roll cleaning technology complement the M-clean system?

    While the M-Clean system cleans wire belts, roll cleaning maintains roll surface cleanliness, together enhancing overall production quality and efficiency.

Media

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