Wear Surfaces
Wear surfaces in paper forming are sometimes referred to as foil blades, forming blades, or drainage elements provide the support on the drainage structures in the forming and pressing sections of a paper machine.
Wear surfaces are in direct contact with paper machine clothing and can have a profound impact on overall production and paper quality. There are three families of wear surfaces: polyethylene, ceramic, and hybrid.
Products
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Durwear™ Polyethylene Wear Surfaces
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Ultrawear™ Ceramic Wear Surfaces
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Ultrasert F™ Ceramic-tipped Forming Blade
Stories
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Understanding Paper Machine Ceramics: History, Safety, Failures and Causes
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Common Ceramic Wear Surface Definitions
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In-line Pressure Filters
Our simple filter design of in-line filters can be provided in either a single or duplex arrangement. A single in-line filter is normally used in applications where the flow can be interrupted, or the filter can be bypassed when the filter element is serviced. Duo filters are typically used when continuous filtration is required.
Features
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Baffled flow design provides uniform dispersion over the media resulting in longer media life and less frequent cleaning
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Quarter-turn cap provides rapid access to filter elements without tools
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Optional vent cap for added safety
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Positive sealing o-rings maintain absolute seal integrity to prevent bypass
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Filter media available in synthetic fabrics, wire mesh, slotted wedge wire, diffusion bonded
Benefits
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Easy inspection and cleaning
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Element centering pin ensures the filter element is axially aligned
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Duo-filter configuration offers single-unit cleaning while the second filter and filtration line continue operating
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Trim Squirt Technology
Benefits
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Improved quality of the cut edge of the sheet
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Less wet end breaks due to a more precise cut
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Better sheet pick up by the press
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Less fiber build-up on downstream rolls
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Improved runnability on printing presses
Problems Addressed
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Sheet breaks due to drop offs
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Poor edge quality which leads to both quality and runnability issues
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Alignment of dual orifice nozzles
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Safe nozzle removal
Nozzle Materials Available
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Ruby/Sapphire
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Stainless
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Pyrex
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Duracerm™ ceramic
Stories
Eight Steps to Avoid Trim Squirt Nozzle Buildup and Improve Sheet Edges
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Fabric Brush Assemblies
It is most commonly applied on machines operating with sizable amounts of secondary fiber in the process. Generally applied as a forming-fabric cleaning and conditioning component, our fabric cleaning brush is used in both dryer fabric and nonwoven machine applications.
Features
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316L stainless steel construction
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2 (180°) or 3 (120°) rotating synthetic-brush assemblies
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Simple slide on/off brush replacement
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Built-in cleaning shower
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Standard air motor drive (others available)
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Shelf-type mounting brackets
Benefits
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Cleaner fabrics with improved performance
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Improved product quality
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Reduced maintenance downtime
Applications
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Forming fabrics on tissue machines
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Forming fabrics on containerboard machines
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Fabrics on nonwoven machines
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Dryer fabrics
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Pump Skids
Features
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316L stainless steel construction
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VFD drives for pressure and flow control
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Inline duo-filter included
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Control loop through mill DCS or PLC
Benefits
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316L stainless steel construction
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VFD drives for pressure and flow control
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Inline duo-filter included
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Control loop through mill DCS or PLC
Applications
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Trim squirt systems
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Traversing showers
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Tailcutters
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PRS shower systems
File Downloads
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Electro-Mechanical Shower Oscillators
Electro-mechanical shower oscillators are precisely synchronized with the machine speed and fabric loop to ensure that 100% of the fabric is cleaned. Oscillating shower systems are critical to fabric, roll, or cylinder cleaning performance because they permit the use of higher intensity needle jet nozzles for deeper cleaning action or better flow distribution on lubrication or chemical applications.
Products
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EMO III™ Electro-Mechanical Shower Oscillator
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ArcDrive™ Electro-Mechanical Shower Oscillators
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OutBack™ Electro-Mechanical Shower Oscillators
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Genesis™ Ultra Electro-Mechanical Shower Oscillators
Stories
High-Pressure Shower Oscillation: It’s Not Just a Good Idea, It’s the Law!
File Downloads
Mist Elimination Systems
The Mist Eliminator is a unique system that incorporates standard paper machine components to thoroughly clean forming fabrics and, at the same time, eliminate mist that is often associated with high-pressure showering.
Features
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Reliable oscillating fresh-water or whitewater shower
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Shroud captures and contains mist
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HDPE and silicon nitride blades maintain precise gap
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Vacuum box with mounting brackets for shower assembly
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Low horsepower centrifugal exhauster
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Air/water separator
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Optional high-pressure pump and filter
Benefits
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Cleaner fabric and mist-free, clean, safe environment
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Less product loss and sheet breaks
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Low energy consumption
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Fines returned to whitewater system
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Evenly-dry fabric exits the Mist Eliminator
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Adaptable to any machine configuration
Stories
Effective Fabric Cleaning with Mist Elimination
File Downloads
Yankee Dryer Cleaner
Features
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Can be used in any holder style
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Easy installation and removal
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Application-specific cleaning and polishing pads
Benefits
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Safe and effective, requires minimal manpower
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Removes all the coating from the Yankee surface
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Improves creping effectiveness
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Removes chatter marks in coating and prevents them from spreading
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Reduces frequency of Yankee grinds
Stories
Yes, It’s Possible To Effectively Clean a Yankee Dryer
File Downloads
Split Doctor Bearing
Features
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Applicable for all doctoring positions
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Eliminates doctor realignment procedure after bearing maintenance
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Available in 2 1/2" (63.5 mm) - 6" (152 mm) sizes
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Split SS design for easy maintenance
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Ideal for inaccessible doctor assemblies
Benefits
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Reduced downtime
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Improved oscillator performance
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Accurate doctor alignment
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Improved overall doctoring