Skip to main content

Ultrawear™ Ceramic Wear Surfaces

Paper machines demand high-quality durable ceramic wear surfaces also known as foil blades, forming blades, or drainage elements to meet the everyday challenges of production. Ceramic wear surfaces provide the support on the drainage structures in the forming and pressing sections of a paper machine.

  • alumina ultrawear ceramic wear surfaces

    Alumina Ultrawear AL Ceramic Wear Surfaces

    Advantages: Low cost; good wear and corrosion resistance; moderate machine drag.

    Applications: Fourdrinier, except on flatboxes when calcium carbonate is used.

  • durwear a+

    Silicon Nitride Ultrawear SN Ceramic Wear Surfaces

    Advantages: High thermal shock resistance; low fabric wear, low drive load; best all-around combination of wear, chip, and corrosion resistance.

    Applications: High stress applications, like suction boxes and felt strips; all applications where calcium carbonate is used.

  • silicon carbide wear surfaces

    Silicon Carbide Ultrawear SC Ceramic Wear Surfaces

    Advantages: The hardest, most wear resistant ceramic; moderately high thermal shock resistance.

    Applications: All applications where severe ceramic wear is present.

Features

  • Propriety construction

  • OEM replacements designs

  • Highest quality ceramic materials

Benefits

  • Improved fabric life

  • Lower drag load

  • Long ceramic life

Stories

  • Understanding Paper Machine Ceramics Chapter 1: History and Safety

    Read more

  • Understanding Paper Machine Ceramics Chapter 2: Failures and Causes

    Read more

  • Common Ceramic Wear Surface Definitions

    Read more

File Downloads

Related

  • Durwear Polyethylene Wear Surfaces

    Durwear Polyethylene Wear Surfaces

  • Ultrasert F Ceramic-tipped Forming Blade

    Ultrasert F Ceramic-tipped Forming Blade

FAQ

How long does a wear surface last?

The answer varies depending on the process, chemicals being used, and the environment. For example, fillers may be in the system such as contaminants used in recycling. These contaminants can cause issues with the process which influences the life of the wear surface. We take a holistic approach to understanding your process to give you a better approximation of the products life.

Ultrasert™ F Ceramic-tipped Forming Blade 

ultrasert f wear surfaces

A hybrid wear surface uses a combination of Durwear polyethylene and a premium Ultrawear™ ceramic wear surfaces.

Features

  • Flexible configuration with specialty and proprietary blade shapes

  • Available in any combination of Durwear polyethylene and Ultrawear ceramic wear surfaces

Benefits

  • Cost benefit versus full top ceramic

  • Longer life cycle versus a using just a polyethylene wear surface

Related

  • Durwear Polyethylene Wear Surfaces

    Durwear Polyethylene Wear Surfaces

  • Ultrawear Ceramic Wear Surfaces

    Ultrawear Ceramic Wear Surfaces

FAQ

How long does a wear surface last?

The answer varies depending on the process, chemicals being used, and the environment. For example, fillers may be in the system such as contaminants used in recycling. These contaminants can cause issues with the process which influences the life of the wear surface. We take a holistic approach to understanding your process to give you a better approximation of the products life.

Doctor & Roll Cleaning Blade Holders

Doctor & Roll Cleaning Blade Holders

Blade holders position the doctor or roll cleaning blade firmly against the roll, accommodate roll surface irregularities, facilitate rapid blade changes, and, within limits, compensate for thermal expansion.

Proper doctoring or roll cleaning is critical to many industrial processes and goes beyond choosing a doctor or roll cleaning blade.

Blade Holders

  • AccuClean™

    AccuClean™

    Open fingertip design allows for self-cleaning and eliminates clogging of the blade cavity. Applications include wire rolls, felt rolls, dryers, and calender rolls.
  • AccuFlake™

    AccuFlake™

    Designed specifically for drum flaker applications and the flaking process. This blade holder features quick blade changes, open design for cleanliness, and precise adjustability.
  • AccuFlake™ PRO

    AccuFlake™ PRO

    Designed specifically for drum flaker applications and the flaking process. The patent-pending AccuFlake PRO blade holder allows for easy retrofit of existing clamp type OEM flaking doctor blade holders. Provides an instant upgrade to the convenience, efficiency, and overall effectiveness of “floating” doctor blades.

    Read more

  • Accumate™

    Accumate™

    This is the original industry standard all-purpose blade holder. Rugged and highly dependable, it features micro adjusting screws that enable precise blade fit. Applications include wire rolls, felt rolls, dryers, and calender rolls.
  • AccuTek™

    AccuTek™

    An economical blade holder that is easy to install with minimal maintenance. The cross-machine flexibility makes it self-conforming without the need for micro adjusting screws. Applications include breast roll, wire rolls, felt rolls, dryers, calender rolls, and reel drums.
  • AirSet™ B

    AirSet™ B

    Tube loaded blade holder with engineered shape and integrated air cavity to amplify vacuum and enhance dewatering of drilled rolls. Applications include couch rolls, suction and blind drilled press rolls, and suction pressure rolls.

    Read more

  • AirSet™ T

    AirSet™ T

    Tube loaded blade holder with integrated air cavity that targets air delivery at the blade for cleaning and dewatering grooved press rolls.
  • Conformatic™ AL

    Conformatic™ AL

    The next generation Conformatic creping blade holder. Precise bi-directional profiling of the Yankee crown without the need for edge fingers. Provides uniform sheet quality, reduced Yankee dryer surface wear, and longer blade life.

    Learn more

  • Conformatic™ L

    Conformatic™ L

    Designed for Yankee doctoring systems with loading pressure requirements up to 25 PLI. Features a backup blade and Conformatic tube for uniform pressure. Provides uniform sheet quality, reduced Yankee dryer surface wear, and longer blade life.
  • Conformatic™ XL

    Conformatic™ XL

    Designed for Yankee doctoring systems with loading pressure requirements up to 80 PLI. Backup blade and Conformatic tube for uniform pressure and open design for hygiene. Provides uniform sheet quality, reduced Yankee dryer surface wear, and longer blade life.
  • DST-E™

    DST-E™

    An enhanced, low-profile DST designed for high performance doctoring that provides balanced blade pressure across the roll surface for light duty cleaning applications. Applications include breast rolls, suction couch and press rolls, wire rolls, and felt rolls.
  • EzKleen™ Roll Polishers

    EzKleen™ Roll Polishers

    Cleaning pad that safely and effectively removes build-up from the roll surface. Designed for a wide variety of applications and for porous roll surfaces that require specialized surface cleaning and conditioning.
  • StaClean™ DST

    StaClean™ DST

    Designed and manufactured for heavy-duty sheet shedding and cleaning applications on all paper machines and grades. Applications include press rolls, first dryers, and last dryers.

  • StaClean™ H

    StaClean™ H

    Uses precise blade pressure control with self-conforming top plate and is sealed against contamination. Applications include breast rolls, wire rolls, felt rolls, dryers, and calender rolls.
  • UniClean™ S

    UniClean™ S

    A low-profile tube loaded holder that provides uniform loading across the roll surface. DST or KF style blade retention fingers are optional. The holder features an integrated UniTrak™ holder removal system for quick and easy maintenance and cleaning. Applications include breast roll, wire rolls, felt rolls, dryers and calendar rolls.

    Read more

  • UniFlex™

    UniFlex™

    Robust design for high load applications that features an incompressible liquid conforming tube for even blade pressure across roll face. Applications include center press, first dryers, and last dryers.
  • UniSlide™

    UniSlide™

    Corrosion resistant composite construction features a built-in holder removal system that allows easy holder removal for cleaning and maintenance. Applications include wire rolls, felt rolls, dryers, and calender rolls.

Stories

Why Blade Holders Are Essential to the Doctoring Process: An Interview with Scott Borges

Read more

File Downloads

Related

Doctor & Roll Cleaning Blades

Doctor & Roll Cleaning Blades

Ceramic Tip Creping Blades

  • Ceramic Tip Creping Blades
  • Ceramic Tip Creping Blades
  • Ceramic Tip Creping Blades

A ceramic tip creping blade is used in tissue production to add bulk, stretch, absorbency, and softness. A doctor or creping blade holder is used to load the blade against the Yankee, the heart of the tissue-making process. A ceramic tip creping blade helps create a smoother surface, which can lead to a finer crepe and better handfeel.

Unlike other ceramic creping blades, CeraEdge™ creping blades break in quickly and have a no-chip ceramic tip, making them an optimal choice for providing long life for tissue machine productivity. The CeraEdge S blade is recommended for applications where tissue softness is the main priority. The CeraEdge L blade is recommended when maximizing blade life is priority. Both CeraEdge blades provide stable performance for tissue production, are safer to the Yankee surface than traditional ceramic blades, and produce less dusting and linting due to a smoother wear edge.

CeraEdge L Features

  • Stable, optimum performance throughout blade life
  • Steady performance from blade to blade
  • Plastic protected blade edges
  • Packaged straight in wooden crates or coiled
  • Longest blade life of any blade available in the market today

CeraEdge S Features

  • Produces high softness levels
  • Stable, optimum performance throughout blade life
  • Steady performance from blade to blade
  • Plastic protected blade edges
  • Packaged straight in wooden crates or coiled

Stories

  • Ceramic-Tip Creping Blade Manufactured in the USA

    Read more

  • MP Hygiene Successfully Trials Ceramic Tip Creping Blade

    Read more

  • Five Questions to Ask When Choosing a Creping Blade Supplier?

    Read more

  • Continuous Blade Systems = Quick ROI

    Read more

FAQ

  • How do ceramic tip creping blades compare to traditional creping or doctor blades?

    Typically, a ceramic tip creping blade remains sharper and more durable than a traditional doctor blade. The CeraEdge creping blade is unique with its no-chip ceramic tip.

  • How do I pick a ceramic tip creping blade?

    The key is picking the correct blade for the application. The wrong blade can damage a roll or allow a sheet to pass. Take into consideration the type of creping or doctoring system being used, the application on the machine, the roll material and hardness, and machine speed. Consult with a creping blade expert to learn more.

    Read Catalog

  • How often should CeraEdge creping blades be replaced?

    There are several factors that determine how often a ceramic tip creping blade will need to be changed. These include the machine application, temperature, roll material and hardness, and machine speed. Consult with a creping blade expert to learn more.

File Downloads

Media

Related

  • Doctor & Roll Cleaning Blades

    Doctor & Roll Cleaning Blades

  • Doctor & Roll Cleaning Blade Holders

    Doctor & Roll Cleaning Blade Holders

Ultra C™ Doctor Blade

The Ultra C doctor blade is designed for applications that require extended life and a blade to conform to the roll surface at lower pressure for cross-machine flexibility.

The Ultra C doctor blade's unique design is recommended for doctoring ceramic, granite, and composite press rolls, dryers, and calender rolls. It maintains a clean, sharp edge with low pressure and provides excellent chemical resistance, low friction, long blade life, and enhanced machine direction strength for reduced energy consumption and effective sheet shedding.

Features

  • 100% carbon fiber construction with unidirectional fiber orientation
  • Proprietary resin composite
  • Maximum temperature: 360°F (180°C)
  • Available thicknesses: 0.055” (1.4 mm) to 0.080” (2.0 mm)

Benefits

  • Conforms easily to roll surface
  • Enhanced MD strength for excellent sheet shedding
  • Low energy consumption
  • Long wear life

Stories

  • When Should You Change a Doctor Blade?

    Read more

  • Tips For Getting The Most Out of Your Doctor or Roll Cleaning Blades

    Read more

FAQ

  • What makes the Ultra C doctor blade unique?

    The Ultra C doctor blade is made of 100% carbon with unidirectional layers, a proprietary resin composite, enhanced machine direction strength, chemical resistance, and low friction. It is highly flexible, efficient, and durable.

  • Why is cross-machine flexibility necessary for the Ultra C doctor blade, and how does it compare to conventional blades?

    Ultra C doctor blades are five times more flexible in the cross machine direction than traditional blades, enabling excellent conformance to roll surfaces.  The machine direction strength will allow for lower-pressure cleaning and doctoring while extending equipment life.

  • Can the Ultra C doctor blade be used in various conditions, and how does it contribute to energy efficiency?

    The Ultra C doctor blade is a versatile material that can withstand high temperatures up to 360°F, and it also has excellent chemical resistance, especially compared to other composite doctor blade materials. It comes in two different thicknesses, 0.055” and 0.080”, making it appropriate for various applications where its unique properties and extended blade life may be required. Its low energy consumption and efficient design make it a practical choice for maintaining energy-efficient and effective production processes.

  • How does the Ultra C doctor blade's design contribute to sheet shedding?

    Improved machine direction strength removes excess material from the roll surface without damage, resulting in clean, sharp edges and excellent sheet shedding capabilities for high-quality production output.

File Downloads

Media

Related

  • Doctor & Roll Cleaning Blades

    Doctor & Roll Cleaning Blades

  • Doctor & Roll Cleaning Blade Holders

    Doctor & Roll Cleaning Blade Holders

Nanotechnology-enhanced Doctor Blades

A doctor blade will only effectively clean a roll’s surface if its leading edge remains strong enough. The nanotechnology-enhanced resin matrix is engineered to increase the longevity of the blade and its leading edge. Kadant Research & Development experts have engineered nanotechnology-enhanced doctor blades for rolls where the removal of contaminants is particularly challenging and extended blade life is required. Longer life translates directly to fewer blade changes and lower operating costs while maintaining the cleaning function necessary for machine efficiency.

Patented Nanotechnology-Enhanced Doctor Blades

  • n-force doctor blade

    nForce™ Doctor Blade

    • Best for cleaning heavily contaminated cylinders for improved heat energy transfer
    • Efficiently handles more challenging positions
  • npak c plus doctor blade

    nPak™ C+ Doctor Blade

    • Known as the nDure™ doctor blade outside of the U.S.
    • Ideal for arduous hard-wearing positions and tough press applications
  • npak cr doctor blade

    nPak™ CR Doctor Blade

    • Known as the nSlip™ doctor blade outside of the U.S.
    • Longer blade life due to improved wear resistance
  • npak gr doctor blade

    nPak™ GR Doctor Blade

    • Known as the nRepel™ doctor blade outside of the U.S.
    • Able to clean problematic stickies build up

Features

  • Enhanced resin performance

  • Proprietary capabilities to enable outstanding cleaning and wear life performance

  • Kadant’s latest patented technology to reduce ‘stickies’ accumulation on the doctor blade

Benefits

  • Improved wear life

  • Reduced operation costs
  • Fewer blade changes

Stories

  • Nanotechnology Blade Breakthrough Follows Call for Step Change in Performance

    Read more

  • What is a Nanotechnology Enhanced Doctor Blade? – an Interview with Mike Six

    Read more

  • Kadant Hits Nanotechnology-Enhanced Blade Milestone

    Read more

Related

  • Doctor & Roll Cleaning Blades

    Doctor & Roll Cleaning Blades

  • doctor blade holders

    Doctor & Roll Cleaning Blade Holders

FAQ

  • Why should I use a nanotechnology-enhanced doctor blade over a regular doctor blade?

    Kadant’s patented nanotechnology-enhanced doctor blades have proven more successful in solving many of the problems experienced by paper, board, and tissue machines than standard doctor blades. i.e., sheet break, take off issue, shedding position, roll cleaning and ‘stickies’ accumulation.

  • How do I decide which nanotechnology-enhanced doctor blade is right for my application?

    Very often there is an underlining problem on the machine, which your local Kadant expert will be able to identify and offer the most appropriate solution.

  • I don’t have any problems with my machine. Should I still consider trying a nanotechnology-enhanced doctor blade?

    Yes, nanotechnology-enhanced doctor blades solve machine operating issues but can also serve as a method of on-going machine improvement and development. 

VeriTek™ Roll Cleaning Blade

VeriTek Roll Cleaning Blade

The VeriTek roll cleaning blade is designed for applications where a thinner, stiff polymeric blade is needed.

The VeriTek roll cleaning blade is recommended for applications where traditional plastic blades have not been successful. The ability to provide a thinner plastic blade, as compared to traditional 0.250” (6.35 mm) thick polyethylene blades, allows improved cleaning efficiency.

Features

  • HACCP food safe certified in the U.K. and U.S.

  • Thickness: 0.073” (1.85 mm)

  • Excellent chemical resistance, especially to low pH (2-6) and bleaches

  • Stable mechanical and dimensional properties in hot/wet environments

  • Typical maximum operating temperature 250°F (120°C)

  • Exceptional wear and friction properties

  • Good impact toughness and fatigue resistance

Benefits

  • Limited blade deflection

  • Excellent load transmittance

  • Improved cleaning efficiency

  • Chemical stability

  • Extended blade life

Stories

  • Kadant Begins a ‘Certified’ Relationship with Food Safety

    Read more

  • UK Chocolate Producer Increases Continuous Cleaning and Reduces Roll Damage

    Read more

Media

Downloads

Related

  • M-clean™ System

    Doctor & Roll Cleaning Blade Holders

  • varimatic oscillator

    Varimatic™ 500 Oscillator

  • verilite roll cleaner

    VeriLite™ Roll Cleaner Assembly

ProFlake™ Roll Cleaning Blade

ProFlake Roll Cleaning Blade

The ProFlake roll cleaning blade was designed specifically for drum flaking operations. Using patented bi-metal technology, the ProFlake roll cleaning blade offers long life and improves flaker and scraper performance. The edge of the ProFlake roll cleaning blade is harder and more wear resistant than standard steel blades leading to a longer life. The ProFlake roll cleaning blade has a proven success record when used with the AccuFlake™ PRO roll cleaning blade holder.

The ProFlake roll cleaning blade is also HACCP International food safe certified for food processing applications. HACCP International prioritizes and controls potential hazards in food production. By controlling major food risks, such as microbiological, chemical, and physical contaminants, the industry can better assure consumers its products are as safe as science and technology allows.

Features

  • HACCP International food safe certified in the U.K. and U.S.

  • Tough, non-brittle wear resistant alloy blade tip

  • Low friction

Benefits

  • Provides longer life than steel

  • Maintains sharp edge for improved flaker performance

  • Reduces energy consumption

  • Increases productivity

Stories

  • Blade Tips for Food Flaking Applications

    Read more

  • Roll Cleaning is Critically Important to Milling or Flaking in Cereal Manufacturing

    Read more

  • Flaking and Drum Drying Process Optimization

    Read more

  • A Case Study for Improving Flaker Productivity

    Read more

Media

Downloads

Related

M-clean™ System

Doctor & Roll Cleaning Blade Holders

Conformatic™ AL Creping Blade Holder

conformatic al doctor blade holder
  • conformatic al
  • conformatic al

The Conformatic AL creping blade holder is used in tissue manufacturing for precise bi-directional profiling of the Yankee crown without the need for edge fingers. The holder is designed for use in all Yankee doctor positions including cut-off, creping, and cleaning. The Conformatic AL creping blade holder provides uniform sheet quality, reduced Yankee dryer surface wear, and longer blade life.

The robust construction is designed for today’s high performance tissue machines and features a self-conforming liquid tube and backup blade. Optional smart features can be integrated to provide real time process feedback such as vibration and load. The Conformatic AL creping holder design innovations provide significant enhancements in performance and Yankee safety.

Features

  • Precise profiling for Yankee crown without the need for edge fingers

  • Bi-directional profiling movement

  • High degree of mechanical stiffness

  • Slide out feature for quick removal

  • Conforming liquid tube capable of loads to 50 PLI

  • Optional vibration accelerometers and blade load sensors

Benefits

  • Even blade wear

  • Reduced operating pressures

  • Minimized vibration and chatter marks

  • Safer operation at Yankee edges

  • Real time process feedback

Stories

Five Questions to Ask When Choosing a Creping Blade Supplier?

Read more

Media

Downloads

Related

M-clean™ System

Doctor & Roll Cleaning Blade Holders

AccuFlake™ PRO Blade Holder

accuflake pro blade holder

The AccuFlake PRO blade holder, designed for drum flakers, streamlines the flaking process with its easy retrofit for OEM holders. It’s built to enhance the use of floating roll cleaning blades, extending the durability and efficiency of the blade system.

Certified by HACCP International for food safety, the AccuFlake PRO blade holder minimizes contamination risks in food production. When used with the HACCP International certified ProFlake™ roll cleaning blade, known for its patented bi-metal technology and superior wear resistance, the AccuFlake PRO blade holder offers an even longer blade life and improved performance.

Features

  • HACCP International food safe certified in the UK and US

  • Strong design, easy blade replacement

  • Coating reduces product buildup

Benefits

  • Increases productivity, improves safety

  • Simple to install, no relocation needed

  • Promotes machine hygiene

FAQ

  • What sets the AccuFlake PRO blade holder apart in the food processing industry?

    The AccuFlake PRO blade holder is HACCP International food safe certified for food processing. The blade holder is designed to make the flaking process more efficient and safer. It's an easy retrofit for existing drum flakers and is known for extending blade life and promoting machine hygiene.

  • How does the AccuFlake PRO blade holder improve operational safety?

    This blade holder allows for quick, tool-free blade changes, which significantly reduces the risk of injuries during maintenance operations, improving safety.

  • Can the AccuFlake PRO blade holder work with various roll cleaning blade types?

    The AccuFlake PRO is compatible with multiple blade types depending on the application. A Kadant representative can work with you to find the optimal roll cleaning blade for your process.

  • How frequently do roll cleaning blades need to be changed when using the AccuFlake PRO blade holder?

    Roll cleaning blade changes will depend on your production process. When the ProFlake roll cleaning blade is used with the AccuFlake PRO blade holder it offers an even longer blade life and improved performance, reducing the frequency of blade changes and therefore lowering operational costs.

Stories

  • Drum Dryer Safety, Savings, and Simplicity: An Interview with Aaron Hickman

    Read more

  • AccuFlake PRO Holder for Production of Baby Food

    Read more

  • Blade Tips for Food Flaking Applications

    Read more

  • Flaking and Drum Drying Process Optimization

    Read more

  • Why Blade Holders Are Essential to the Doctoring Process: An Interview with Scott Borges

    Read more

Media

File Downloads

Related

ProFlake Roll Cleaning Blade

ProFlake Roll Cleaning Blade

Doctor and Roll Cleaning Blade Holders

Doctor and Roll Cleaning Blade Holders

Kadant

© Kadant Inc.

News  |  Privacy  |  Terms